System | IdeaStorage

IdeaStorage System

A modular aluminium construction, autonomous service robots and an automated box stacking system dance together in perfect harmony.

The densest possible use of the storage area

Our construction net easily adapts to any warehouse.
Its modification or extension is possible without interrupting your regular operation.
High-tech puzzle

The control system can plan and optimize the work of our robots to achieve maximum performance and minimize costs.

Examples

IDEA STORAGE in a nutshell

Robots

Tireless warehouse workers with one mission: to streamline your warehouse operations in the most efficient ways. They work with a tight network, driving nimbly and making no mistakes.

They lift and move boxes like an elevator
They recharge independently and work 22 hours a day
They hold up to 25 kg of cargo

Construction

A dense network of aluminium profiles that fit together with automatic locks. On top of the structure are the rails our robots use to move.

Installed to suit the size and capacity of the warehouse
It can grow up to 9,5m high
Can be easily adjusted to seasonal requirements

Transfer point

Unlimited INs and OUTs. All movement at the transfer point can be monitored and recorded in real time. The box itself never has to leave the structure.

The number and location of transfer points is flexible
An open table allows easy handling of goods
Full integration with the control system is naturally implemented

Box

In the normal practice of warehouse automation, the system forces you to buy custom boxes. Our robots can work with any box. We will provide your boxes with an EAN codes, which allow you to sort them by category and specific products.

Dimension: 600 mm x 400 mm
Variable height: 150 - 420 mm
The gripping plate can be adapted to any type of box

Control system

The brain and heart of our whole system. It instructs our robots, integrates flawlessly with your ERP, monitors everything and backs up in realtime.

Wireless connectivity works even without WIFI
Enables remote configuration, service and support
Records goods, sets the speed and plans for you

Enough with the adjusting!
You can finance an automated warehouse with subsidies

Capex down

Compared to greenfield construction, our inflatable warehouses are by far more profitable per position.

Efficiency up

We adjust the design and the number of robots based on your needs, the season and your current workload.

Opex down

Less inter-warehouse transfers, less energy. Just densely packed savings.

Get funding

Our warehouses are second to none.
We can expand your capacity even when they’re under regular strain.

90 %

Fill your warehouse capacity from floor to ceiling

24/7

Get your logistics up and running day and night

+ + +

Installation + combination + adjustments + growth

Symbiosis of technologies

Connect your current systems and tools with one-two APIs

Ideal security

Protect your goods and data. Our system is closed - it cannot be hacked or damaged

Green for better times

Save energy and human resources in one stroke

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See for yourself

Technology made beautiful, functional, and economical. Inside and out.

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System parameters

Basic parameters

The basic unit in our cartesian rail system is a cell.
The dimensions of the cell are 768 x 484 mm. The plastic boxes are stacked in the cell to form a column of crates. The maximum stacking height is 20 boxes + 21 TOP boxes (temporary storage).
Boxes of the same type can be stored in one column.
The plastic box has the following dimensions: 600x400 mm with variable heights up to 420 mm.
The rails form a rectangular network, but the travel area can be non-convex (e.g.: U-shaped).
The storage area can be dimensioned in several height travel planes, their connection or transfer of boxes is solved by means of transfer points.

VOLUME PARAMETERS:

1 plastic box with 25 kg of ballast.
A 1 m2 area can accommodate 2.4 plastic boxes including the structure. A maximum stacking height can accommodate up to 48 boxes.
The minimum stackability in terms of efficiency is 4 boxes at 420 mm of height.

HEIGHT PARAMETERS:

The height of the structure (running plane) column is 8,322 mm.
The required height above the running plane to the ceiling is 2,000 mm.
In the maximum height variant, the ideal storage hall height is 10,500 mm.

STATIC PARAMETERS:

The static load for the maximum variant of 20 boxes per column is 2.5 tonnes/m2.
Load deduction for lower columns:

1 layer has a permanent load including the structure of 110 kg/m2, temporary short-term load of 150 kg/m2.

Are you interested in robots?
Contact our people

Leave us an email, and we will get back to you. We always respond with densely-packed info.

Or write to us directly weare@ideastorage.eu

INNOVATION IS IN INFLATABLE WAREHOUSES, NOT IN THEIR INFLATION